Smart Textile Antenna

Smart Textile Antenna

ITA RWTH Aachen | Research & Development / Smart Textiles

Research & Development of a Textile Antenna

Smart Textile | Technical Textiles | Smart Clothing

ENTWURFREICH has successfully completed its first own research project in the field of smart textiles thanks to the cooperation project KOREA Call under the Federal Ministry for Economic Affairs and Energy's "Central Innovation Programme". The usage of smart textiles is not yet widespread; however, this will change in the near future. Jacquard by Google predicts that by 2025, one out of every ten people will connect their clothing to the internet. So our research cooperation with the Institut fur Textiltechnik of RWTH Aachen University (ITA) and technology partners KITECH and RICHTEK from South Korea has been based in an area of leading-edge innovation and technology.

Over the last 2.5 years we have been able to jointly investigate material and procedure combinations regarding the realization of a textile antenna and develop suitable production procedures. The ENTWURFREICH team concentrated their work on the identification of suitable markets and possible product innovations and concepts. An additional result of the research project was the creation of a joint process for the development and certification of smart textiles in collaboration with the ITA.

Dieses Projekt wurde realisiert im Rahmen des ZIM (Zentrales Innovationsprogramm Mittelstand):

ENTWURFREICH and ITA RWTH Aachen team examining smart textile antenna samples and prototypes at a workshop table

Making Technological Success Plannable with MarketFitX (MFX)

With more than 10 years of experience involving international projects with user-centered innovation processes, we used our tool MarketFitX to develop a clearly defined process in order to judge the marketability of new materials and technologies. To do so, we took the following steps:

1. Definition of the properties and special features of a new technology
2. Brainstorming of specific fields and potential markets
3. Evaluation of the results by means of technical feasibility, marketability and regulatory restrictions
4. Tests with potential clients and establishing of contact with potential cooperation partners / licensees
5. Specification of the unique selling points and possible areas of usage
6. Final report and evaluation

MarketFitX diagram showing Technology, User, and Market as three pillars of the SURFTEX smart textile innovation process

Technological Features Meet Market Research (MFX Phase 1)

To ensure our new technology is attractive to clients and users, we started by emphasizing features that set us apart from technologies already being used. At first, this included increased range, material flexibility, the general possibility of using textiles and also the ability to measure different temperature environments using a textile antenna. With the help of different brainstorming techniques, we worked out areas in which a textile antenna's potential can be utilized, whereby initial special features during the development of smart textile solutions were able to be identified for subsequent standardized development.

Brainstorming sketches on yellow paper showing SURFTEX textile antenna concepts across clothing, wearables, and industry
Open report booklet with user behaviour rating analysis: signal, comfort, size and scaling charts for smart textile antenna

The Initial Contact with Potential Clients & Users (MFX Phase 2)

The conceptual fields in which we saw initial potential for later applications were evaluated in the direct exchange with the respective target group. Discussions first dealt with identifying current potential regarding concurrent technologies, how a new textile antenna can include this potential and how it can best be converted into completely new product solutions.

Additional information such as for example the wishes, needs and behaviors of the customers helped in identifying as of yet unused potential. The evaluation of these data occurred in a classical point system together with the consortium partners. The following three main areas were selected:

Concept sketch of a snowboarder and hikers showing outdoor sport applications for the SURFTEX smart textile antenna

Outdoor Sport

All sporting activities that take place outside and in part in remote areas (examples: the stronger transmitting power of avalanche rescue systems and the improved reception of GPS data).

Concept sketches of firefighter and construction worker suits showing work safety use cases for the SURFTEX textile antenna

Work Safety

All scenarios in which people knowingly or unknowingly put themselves in danger for their work (examples: firefighting, the gathering of building workers at highly complex construction sites).

Concept sketch of a t-shirt with smart antenna patch and elderly person with walker for consumer goods and fashion use cases

Consumer Goods / Fashion

One of the largest markets looked at and thus also potentially capable of supplying the necessary quantity of items for series production. In this area of application, the textile antenna can also be consciously designed as a fashion feature.

Full lecture hall at Preview in Seoul textile fair where ENTWURFREICH presented the SURFTEX smart textile research results

Presentation @ Preview in Seoul (PIS), South Korea

The "Preview in Seoul" international textile fair specializes in highly-functional and sustainable textiles; every year it showcases the most promising product innovations in the textile branch. Matthias Menzel, Creative Director at ENTWURFREICH, and Dr. Jan Jordan, coordinator for EU activities at ITA, were both on-site to present the results of this joint research project. There was a large amount of special interest shown in the MarketFitX process (developed by ENTWURFREICH) and its application in converting smart textile concepts into series-ready products.

Together with our Korean partners (KITECH and RICHTECH) we were able to work on the current prototypes, testing LoRa and Bluetooth frequencies on site. The collected results made it possible for us to develop product concepts with better usability and producibility. In particular the extension of the Bluetooth range by a factor of 10 was a huge developmental step.

Matthias Menzel presenting SURFTEX smart textile antenna research at the Preview in Seoul conference in South Korea

Collage of the SURFTEX research visit to Seoul: team workshops, Korean food market scenes, and street views

From Technical Concept to Defined Manufacturing Process (MFX Phases 3+4)

On the basis of this new research, ITA's team (Mr. Seidenberg, Mr. Tenner & Mr. Lauwigi) was then able to test different production methods taking into consideration the respective application scenarios. After initial challenges with regard to the reproducibility of processing methods were overcome, it was possible to develop an almost fully automatized process for the manufacturing of textile antennae.

In order to realize a process capable of series production, SOPs (Standard Operating Procedures) and aids such as tighteners and stencils were developed. These guidelines describe the current state of research in the form of a step-by-step process for the realization of textile antennae.

Two textile antenna fabric samples with blue conductive dot-matrix and stripe patterns produced at ITA RWTH Aachen

Automated textile antenna line at ITA RWTH Aachen: fabric unwinder, screen printing, curing oven and take-up unit

SURFTEX overview showing textile antenna patch variants and use scenarios for workers, sports, firefighters and cyclists

Concept sketches of antenna patch module housing and firefighter suit with integrated SURFTEX textile antenna

Firefighter jacket prototype with SURFTEX textile antenna patch on sleeve and close-up of the woven antenna area

Use Case: Firefighting Services (MFX Phase 5)

Use of a textile antenna in the field of firefighting

One of our preferred application scenarios for the textile antenna is in the field of firefighting. Textile antennas and their properties offer many improvements over current information transmission. The technological potential will lead to safety improvements through constant and secure data transfer in places difficult to access. In addition, emergency services workflow can be optimized with the aid of digital technologies, thus facilitating faster and safer rescuing of people in dangerous situations.

Two firefighters in smoky environment with SURFTEX smart textile antenna patch overlay and signal transmission indicators
Firefighter in smoky building holding a SURFTEX repeater node to extend the smart textile antenna network coverage
SURFTEX system: arm patch, repeater module and tablet UI with live vital data and floor location for firefighter tracking

SurTex app: team antenna status overview and individual firefighter vital data including heartbeat, oxygen and hydration

SurTex app screens showing live floor location map with team positions and privacy settings for data sharing control

Firefighter using a ruggedized tablet with the SURFTEX live vital data dashboard showing team locations and biometrics

Status Quo

1. Technology is "ready to market"
2. Defined process description of the development of smart textiles in cooperation with the ITA Aachen

By Matthias Menzel · September 2017